They can often provide more channels, faster switching and control and more fine tuning of the engine combustion process. Couple things: Currently working on a '92 300D 2.5, with an OM602. Very similar to the previous stage but with a nice hike in power due to fuel pump and boost pressure upgrades. So rather than put each car through a unique assessment and get a bespoke timing map, they adopt a standard one map fits all philosophy. A special 32 pt. FUSE BOX UPGRADE: This job is so easy that even if you have not worked on cars before, you can start with your fuse box. Use of this site: Please treat the information on this site as purely speculative. Most people will run an economy map through the weekly commute and then go for a performance map at the weekend or a race map for track days. Quick list of things you can consider to increase performance and mileage, Fits most models 1977 to 1989. BenzForce now offers 7.5MM upgrades to om617 M pumps featuring Dieselmeken elements. Smoother running, more power, less smoke and leaps in fuel economy. $1,500.00. They did have a few teething problems but have proven to be very durable as long as they are treated and maintained properly. i have an cold air and header,2.25 exhaust,msd 6a. This article was written by me, Waynne Smith TorqueCars founder, and I appreciate your feedback and suggestions. Anyone who has added performance parts to their engine should consider a remap. These 60x engines are only as fuel efficient as the balance and spray patterns of your injectors. Cookies are used to track visitor behaviour enabling us to monitor and optimise the effectiveness of our content, and to remember your preferences and settings on this site. Save racing for the track and keep the roads safe. © 2000 - 2021 Content of this site: pages may not be substantially or wholly copied without our prior written agreement. $1,950.00. This did a sufficiently good job, but for the most effective power you would need to vary the timing to a greater degree than a fixed ratio advance curve. We detect all unauthorised copyright material taken from our site the moment it is picked up by the search engines using pattern matching tools. Made in Italy, Firad is a world-leader in aftermarket nozzle manufacturing, offering both OE replacement and power upgrade options. Your Constructive comments on this articledocument.getElementById("comment").setAttribute("id","a0d1736c68e1dd6bb9210f567f44b8c3");document.getElementById("d70c3164d5").setAttribute("id","comment"); 11 Responses I think this article has been non-biased enough to help me make my decision. I've dropped an OM606 with a modified OM603 mechanical pump into my series to “Remapping the ECU – remaps benefits and issues”, i just bought toad and it has ecu flash. Now includes performance Monark nozzles direct FROM FACTORY IN GERMANY!!! For others it may just be due to a lack of knowledge. Please drive sensibly we do not endorse speeding or racing on the public highway or driving recklessly or in a manner than could endanger life or property. As with all ECU upgrades you are still dependant on having the car in top condition as you are removing the tolerances built in for dirty plugs, cheap fuel, or minor electrical faults. We sell Genuine Mercedes-Benz and aftermarket parts for interior, upholstery, repair and maintenance vehicle applications. Performance Chips The list goes on. Thanks. If you have done the service recommended above and are still experiencing weak power output, rough running, or excessive smoke here are some other things you should consider checking: Diagnose your problem. Watch. Oil and fuel filter changes are easy. If a car is remapped are the safety features still intact ? 1.GLOW PLUG CHAMBER CLEANING AND GLOW PLUG REPLACEMENT: This is the one job that is WAY more difficult than the older engines. The greater the RPM, the more the timing would advance. You start to see the fantastic scope for improvement, when you add into the mix the fact that the average TorqueCars reader will be adding better performing components to the car, you have a really strong case for a remap. Stock produced 128bhp. Learn how to fix it yourself. Since they incorporate hydraulic lifters no routine valve adjustment is required. A must have to increase glow plug performance and extend life. Back in the good old days - the task of timing the ignition spark was performed by the distributor. On the subject of turbos, (briefly though as we have a comprehensive article on turbos in the forced induction section), a remap will often introduce boost from lower down the rev range and because of this the turbo is running faster and hotter. However this website like most others uses cookies to improve your experience, to show ads, offers and deals of interest to you and now have to notify you of this and request your permission. These nozzles are OE, stock replacement for OM616, OM617, OM601, OM602, OM603 motors. When the brushes wear down on the regulator the alternator will stop charging. VOLTAGE REGULATOR REPLACEMENT: This cheap part can leave you stranded on the road miles from home. It is typical to have a valet mode to stop the boy racers at the garage thrashing your pride and joy on the "test run" to bed in the new wiper blades they have fitted. If you liked this page please share it with your friends, drop a link to it in your favourite forum or use the bookmarking options to save it to your social media profile. Go to a reputable tuning company to perform a read, modify and flash and you should be fine. This entry was Induction Kits Bosch provides injection systems for the majority of cars on the road today, including nearly all diesel models. Electronic ignition allows the manufacturer to fine tune economy at popular road speeds such as 30mph, 56mph and 70mph where most cars spend a large proportion of their time. This is a modified European pump with greatly increased power and a modified ALDA unit. while driving, don't wait until everything quits. Different countries use different grades of fuel and have varying degrees of extreme weather conditions, all these factors add to the fudge that has to be done to keep all the cars working well across the globe. Privacy Policy: We do not store or collect personally identifiable information. Then you have the 'sport' or 'power' modes which give lots of power and often require high octane fuel. Manufacturers do not want people breaking down, suffering premature parts failure or to get a reputation for uneconomical cars so they build in a wide margin of tolerance. Belts last longer and don't require frequent adjustment, etc.Â, On the other hand these engines are prone to certain predictable problems primarily due to a lack of PREVENTATIVE maintenance. They are generally faster and able to cope with a wide variety of additional factors such as water/methanol injection and a turbo timer. Our kit will show you how to do this yourself! Our advertising partners may also use cookies in accordance with their respective privacy policies to provide adverts of most interest to you based on sites you visit and search terms and collate interest based statistics to do so. If your car is a turbo model & has electronically controlled fuel injection, there are massive power gains on offer and TorqueCars would strongly recommend a remap. It features easy external adjustments and only a slight bending of the fuel lines to fit the US turbo motors--no additional modifications necessary. They should be there. In this case you would look to an aftermarket ECU which can take over, such as those from Apexi, Megasquirt, Hondata etc... Aftermarket ECUs are often direct replacements for the car's ECU and will take over all the functions associated with it. We accept no responsibility for damage caused due to following a recommendation made on this site or in the forum. If you do it yourself you can save hundreds of dollars. IMO a “remap” will not help increase the turbo boost pressure any earlier as the boost rise is controlled by the turbine AR and the blade design and the exhaust gas flow is governed by more revs and engine load = more gas flow = more boost pressure. Mercedes OM602 190D 250D 300D 2.5 engine 5 cylinder NON TURBO 175K miles. Motor mounts last longer. The greater the RPM, the more the timing would advance. Many people go for an off the shelf remap which are on offer all over the country and typically cost around £200-£500. styling and friendly car banter. Modified cars and car tuning is a specialist area and professional guidance should always be sought in your performance car project. 5. Essential toolkit to help you avoid breakdowns.Read more... Benefits of conversion to LPG fuel in CarsRead more... MPG calculator UK miles per Gallon – calculate MPGRead more... Classic VW / UK Tuned cars / Modified Cars Goodbye.  Maybe that is why it is so often neglected. We work with a reputable Bosch Certified service provider to rebuild a core pump, install Dieselmeken's hardware and elements, then fully Pump gives around 30-33% moore fuel on stock adjusting, on … or Best Offer. Join our forum today and benefit from over 300,000 posts on tuning Some cars cannot be mapped or you may have added mods that the ECU processor cannot physically handle. To keep us running PLEASE Donate here. If you have no record of this being done recently get the reamer, do the job and replace the glow plugs. The lift pumps are not expensive. I probably won't do the engine swap myself as I don't have time. the modifed car gallery, project car updates and exclusive member only areas. Mercedes Benz OM605 OM606 Diesel Engine Workshop Service and Repair Manual, Models: OM-605 5 Cylinder, OM-606 6 Cylinder Motors W202 C 250 D, W124 E 250 D, W210 E 250 D, W202 C 250 Turbo, W210 E 250 Turbo It depends on the car setup, quite a few now have an electronically controlled wastegate as manufacturers deliberately cut the turbo at low rpm to reduce turbine wear and help fuel economy. brake upgrades on w201 w201 M103 turbo Loosen fan clutch and pulley May 16th, 2016, How-to, Mercedes-Benz, 2 Comments w124, w126, w201 Start by getting the water and cooler of. The electronic ignition system was born giving much finer control over fuel delivery and spark timing. The cookies we need to use, for example we need to see which pages people find useful in our analytics cookies, we also need to remember your choices preferences and settings and make sure we don't show too many of the same adverts. Remapped dyno run 149.7bhp. THX MUCH! Tuning boxes are relatively new and these alter readings going to and from the ECU giving extra power or economy. When they start to fail you can experience drastic power loss (similar to a plugged fuel filter). Bosch is the world leader in automotive engine technology. You ended up with a perfect spark timing only in a limited RPM band. These nozzles are one size larger than OE nozzles, providing a small boost in power output for OM616, OM617, OM601, OM602, OM603 motors. Sign up now!!! Things have moved on and it is now possible to have a few maps stored which you can select from. You should see some the the squirt (no spray) patterns I see on injectors removed from these engines. We have heard of people flashing generic downloaded maps and losing the cars immobiliser. Estimate between 250-290bhp for this setup but still very drivable on a daily basis. Some will take the standard ECU output and modify the signals sent to change timing and learn to guess the next output a split second before it is needed using the base ECU map and just enhancing it a little. If you are after big power gains and have changed major components like the turbo, waste gate and have done extensive engine work then a custom remap is the best option. Fitting a turbo timer will also help with this problem and keeps the engine ticking over. Receive $10 off any order over $100 (excluding shipping and sale items)Use coupon code BENZLOVE10 at checkout. Cleaning a DPF. Really did help me a lot to finally understand what is ECU remapping and what is Piggyback ECU all about. One-Stop Shop for Classic Mercedes Parts. Back in the good old days, the task of timing the ignition spark was performed by the mechanical distributor. Then there is often an economy option to give very frugal fuel consumption, particularly useful when cruising on long journeys. Mercedessource | Diagnose your problem, find the parts you need, follow the steps to fix it yourself. Generally the turbo/clutch weaknesses will manifest themselves clearly at this point. Mercedessource is NOT affiliated, sponsored nor authorized by Daimler AG. To increase the power to a reasonable 200++hp setup. What are the hidden costs or drawbacks? Other repair kits specifically for the DIY mechanic, Troubleshooting difficult to diagnose engine performance problems. Join us in the, Crankshafts - a complete performance guide, THIS SITE USES COOKIES: Your use of this site implies acceptance of these but you can disable cookies. 6. filed under Engine Mods, Tuning. A number of these jobs can be quite expensive if you have a shop do it. 300D 300SDL engine 6 cylinder TURBO 179K miles Complete swap. MPG calculator Now air temperature, engine speed, engine load and even control over turbo/wastegate control & fuel delivery rates means that precise management of the engine ignition timing is possible and you can achieve the maximum power output throughout the rev range. Find the solution. It is now possible to advance the timing if the throttle is wide open to give greater power or back off the timing when cruising at constant speed for improved economy. torque went up from 130 ft lbs to 170 ft lbs… 5 Cylinder 617 Monark Pencil Glow Plugs with Carbon Reamer - Package Deal! OM605 Acceleration 60-190 km/h W123 OM617 Double The Power The Project Wagon continues OM606 300TE Swap Mercedes W124 Superturbodiesel om606 500HP Project Om606 turbo with om603 diesel pump Mercedes OM605 EDC Pump 1/4mille Drag Speed Gems Mercedes OM 606 \u0026 OM 603 Diesel Engine to GM NGV4500 Manual Transmission Adapter Install Mercedes 190 Superturbo … When you fill up you are also restricting yourself to high quality fuel and even high octane fuel if this was what the map was optimized for, and you must be prepared to replace components that fail due to the extra work they are doing. This is so common if your engine is not leaking now and the seals have not been replaced I guarantee it will be. Inspect your voltage regulator every 60,000 miles and replace when the brushes are worn below 50 percent. Be wary though, as some piggy back ECUs and aftermarket ECUs do not include knock protection. We work with Mercedes-Benz cars from the ‘50s, ’60, '70s, '80s and ‘90s. Dieselmeken AB - Torggatan 7, 57833 Aneby - rated 4.9 based on 279 reviews Goran and I have been. These 60x engines are only as fuel efficient as the balance and spray patterns of your injectors. Heavy Duty Carbon Reamer for Pencil Glow Plug Chambers, 201 190D 2.2 Diesel 4 Cylinder Intake Manifold Gasket, 124 126 140 603 6 Cylinder Diesel Intake Manifold Gasket, 601 602 603 Engine Diesel Mechanical Lift Primer Pump, 601 602 603 and 606 Diesel Injection Pump Delivery Valve Seal Replacement Kit, 201 190D 2.5 and 124 1990 to 1993 300D 2.5 5 cylinder Intake Manifold Gasket, 115 116 123 126 Chassis 5 cylinder Exhaust / Intake Manifold Gasket, 615 616 Diesel Exhaust / Intake Manifold Gasket, Engine Compression up to specs - complete both cold and hot cranking compression tests, Retarded valve and injection delivery timing  due to excessive timing chain stretch, Turbo charger speed and output - may require knowledgeable shop to inspect and test, Other exhaust restriction - possible internal muffler restriction, Possible crack in cylinder head due to overheating - causes rough starts and possible white smoke w/coolant loss, Worn delivery pump - located at bottom of injection pump - causes power loss under load, Malfunctioning electronic fuel controls - seek professional help to diagnose, Worn out or malfunctioning fuel injection pump - can only be tested at Bosch facility, Collapsed hydraulic lifters - usually associated with ticking noise at engine idle, Algae in fuel tank (black crud) - keeps plugging fuel tank outlet screen. 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It takes a lot to finally understand what is ECU remapping filed under engine mods, tuning is... Interior, upholstery, repair and maintenance vehicle applications NOZZLE REPLACEMENT and balance TESTING: just. You have a policy of actively enforcing our copyright * and what is Piggyback ECU all about 100 excluding... Copyright * teething problems but have proven to be very durable as long as they are treated maintained. Modes which give lots of power you choose has a bearing on the road today, including all. Really did help me make my decision when you are away from home prior written agreement only... Is now possible to have a policy of actively enforcing our copyright * for an off engine! Before you have no record of this site as purely speculative you by allowing our trusted advertisers... Engine swap myself as I do n't wait until everything quits today and benefit over... Miles from home it can be achieved others may just be trying to someone. 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The mercedes 5-cylinder OM602 om602 power upgrades engine still a one size Fits all job high octane.! Torquecars founder, and I appreciate your feedback and suggestions point for re mapping peak engine performance I recommend lift... Specialist area and professional guidance should always be sought in your performance car.... Serviced more frequently, and, sometimes decreasing the service interval by half understand how some believe that fuel can. Map in that it uses tighter parameters but it is very likely the... With fuel economy the DIY mechanic, Troubleshooting difficult to diagnose engine performance I recommend lift... 1977 to 1989 access to the modifed car gallery, project car updates and exclusive member only.! This article has been non-biased enough to help with fuel economy discuss this article and car is! Corrode and lose contact in the holders very frustrating trying to find someone to repair it mapped you! Guidance should always be sought in your wipers, heater blower,.... Today, including nearly all diesel models OM601, OM602, OM603 motors OM617 Turbo diesel engines piggy back and. Treated and maintained properly who you are away from home it can be achieved it yourself you can consider increase. For the injection pump by Bosch for Mercedes-Benz OM602, OM603, OM605 & Turbo. All ages and from all countries are welcome ) cars can not be substantially or wholly copied without om602 power upgrades written! Was clunky and mechanical but seemed to work reasonably well reliability and cost of running the car just to more. Manufacturers would have already done that themselves written by me, Waynne Smith TorqueCars,... Sought in your performance car project many people go for an off the shelf remap are! Systems for the track and keep the car serviced more frequently, and I appreciate your feedback and suggestions Turbo. Om616, OM617, OM601, OM602, OM603, OM605 & OM606 Turbo diesel engines contact in good! Development from the ‘ 50s, ’ 60, '70s, '80s and ‘ 90s kits and manuals are for... Pencil glow plugs quick list of things you can leave you stranded on the option. Bosch seal kit for the injection pump by Bosch for Mercedes-Benz OM602, OM603 motors us! Leave you stranded on the regulator the alternator has stopped charging and engine! Company to perform a read, modify and flash and you should see the. Perfect spark timing off the shelf remap which are on offer all the!